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Marine Pfc. Jesse Young, 19, of Clinton, Conn., wears body armor during a training exercise last September at the Marine Corps Air Ground Combat Center in Twentynine Palms, Calif.
Marine Pfc. Jesse Young, 19, of Clinton, Conn., wears body armor during a training exercise last September at the Marine Corps Air Ground Combat Center in Twentynine Palms, Calif.
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BAGHDAD — Acting on widespread complaints from its troops in Iraq and Afghanistan, the Marine Corps has ordered major modifications to its body armor to improve comfort, mobility and safety, The Associated Press has learned.

The decision results from a survey of more than 1,000 Marines, many of whom reported that their flak jackets, which cost the Marine Corps more than $100 million, were too heavy and restrictive.

“The Marine Corps is developing an Improved Modular Tactical Vest to address the problem areas uncovered by the survey results,” Capt. Geraldine Carey, a Marine spokeswoman, told the AP by e-mail last week.

Earlier in 2008, the Marine commandant, Gen. James Conway, temporarily suspended an order for more than 20,000 of the vests.

“I’ve worn the vest on my travels into Iraq and Afghanistan, and I can tell you those Marines have raised some valid points,” Conway told the AP by e-mail.

Body armor has been an issue since the Iraq war began in 2003. The Army reportedly had a shortage of the ceramic protective plates needed to make vests effective, and lawmakers demanded answers from the Department of Defense after reports surfaced of soldiers’ families buying the plates themselves and sending them to Iraq.

The Marine Corps has been ahead in distributing adequate body armor and replacement parts to its troops, though it also has struggled to adapt and fine-tune the technology in an ever-changing urban warfare environment. The vest now used by the Marines in Iraq is the Corps’ third since 2001.

At 30 pounds, the Modular Tactical Vest is bulky and between 1 to 3 pounds heavier than its predecessor depending on its size, adding to the burden on Marines who carry more than 90 pounds of gear.

Because the vest rides higher on the chest for added protection, and features shoulder straps and buckles for adjustment and quick removal, several Marines blamed it for causing facial bruises when rifle butts slipped during recoil.

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